Real-Time AI-based data prioritization for MODBUS TCP communication in IoT-enabled LVDC energy systems

This paper presents an intelligent communication architecture, designed to manage multiple power devices operating within a shared Low-Voltage Direct Current (LVDC) bus. These devices act either as energy consumers, e.g., Electric Vehicle (EV) chargers, Power Distribution Units (PDUs), or as sources and regulators, e.g., Alternating Current-to-Direct Current (AC/DC) converters, energy storage system (ESS) units. Communication is established using industrial protocols such as Modular Digital Bus (MODBUS) over Transmission Control Protocol (TCP) or Remote Terminal Unit (RTU), and Controller Area Network (CAN). The proposed system supports both data acquisition and configuration of field devices. It exposes their information to an Energy Management System (EMS) via a MODBUS TCP server. A key contribution of this work is the integration of a lightweight Machine Learning (ML)-based data prioritization mechanism that dynamically adjusts the update frequency of each MODBUS parameter based on its current relevance. This ML-based method has been prototyped and evaluated within a virtualized Internet of Things (IoT) gateway environment. It enables real-time, efficient, and scalable communication without altering the EMS or disrupting legacy protocol operations. Furthermore, the proposed approach allows for early testing and validation of the prioritization strategy before full hardware integration in the demonstrators planned as part of the SHIFT2DC project under the Horizon Europe program.